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27mm Wide Ball Bearing Drawer Slide Rail Roll Forming Machine

Categories Light Steel Keel Roll Forming Machine
Brand Name: Yuhua
Model Number: GD160
Certification: CO,CE,FORM A, FORM E
Place of Origin: China
MOQ: 1 set
Price: USD 30000/set
Payment Terms: T/T
Supply Ability: 10 sets/month
Delivery Time: 75 working days
Packaging Details: Plastic Film and Wooden Case
Machine Name: Roll Forming Machine
Usage: Ball Bearing Drawer Slide Rail
Forming Speed: 12~15m/min
Roller Material: Cr12
Shaft Material: 40Cr
Product Material: Stainless Steel
Roller Station: 12~16 Stations
Tolerance: + - 1.5mm
Hardness: HRC58-62
Driven Way: Gearbox or Chain driven
Model: 35mm, 30mm, 27mm, 45mm
Type: 3 Fold
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27mm Wide Ball Bearing Drawer Slide Rail Roll Forming Machine

27mm Wide Ball Bearing Drawer Slide Rail Roll Forming Machine


Characteristics of Drawer Slide Rail Roll Forming Machine


1. Frame: the main beam is made of national standard section steel, reinforced in the middle, welded as a whole, and the installation surface is processed by stress relief and gantry milling; the welding material is high-grade flux cored gas shielded welding wire (only one in the same industry at present), and the structural strength and other mechanical properties of the frame meet the standards of marine components.


2. Archway: the archway is made of ball milled cast iron by integral casting and finish machining, instead of gray cast iron casting.


3. Number of archways: about 16 groups (including modeling and renovation).


4. Forming roll: GCr15 bearing steel forging, salt bath furnace quenching, hardness up to HRC58-62 °.


5. Shaft: material 40Cr, diameter £ 95mm, tempered hb250-280, fine turning.


6. Main motor and reducer: main motor 55.0kw, AC motor; reducer k157 (or similar)


7. Transmission mode: motor + reducer + gear distribution box.


8. Gearbox model: gy200 (according to national standard)


9. Rolling speed: 0-12m / min (adjustable)


10. Structural parts and standard parts shall conform to national standards. Harbin brand is selected for bearing, and famous brands at home and abroad are used for other standard parts.


11. Appearance treatment: the welding parts shall be polished, degreased and puttied before spraying the primer, and the top coat shall be sprayed with two times of high-grade polyurethane paint, with fine appearance treatment and beautiful atmosphere.


Main Components of Roll Forming Machine


3 tons passive de-coiler1 set
roll forming machine1 set
Feeding and leveling device1 set
Hydraulic cutting device1 unit
Hydraulic station1 unit
PLC control box1 unit
Safety cover1 unit
Out table2 units

Production Process of Roll Forming Machine


Material Coil – De-coiling – Feeding – Roll Forming – Straightening – Hydraulic Punching & Cutting-Off – Finished Slide


Technical Parameters of Drawer Slide Rail Roll Forming Machine


1.

Power

Requirement


Type380v/3ph/50hz
Main Motor power5.5kw
Cutter power4kw+1.5kw
2.Forming speed(m/min)40-45m/min maxNot include the time of cutting
3.Forming stations12stations
5.Material of rollersCR12
6.Thickness of structure30mm
7Forming shaft diameter(mm)50
8DriveGear box
9Type of cuttingHydraulic cutting
10.Control systemPLC xinjie
11.Install dimension(depend on the final design)4.8m×0.6m×1.2mWithout panel length
12.Total weight (Approx)2.3TDepend on final design
13.ScreenText screen /touch screen
NONameUnitQty
1Man-made decoilerset2
  • Max width 300mm
  • Inner diameter -460-510mm
  • Max loading capacity 1000kg
  • Manual operating type manual expansion to tighten the coil
  • Break down drive whole line stop while decoiler idle
2Feeding Tableset1
3.Forming Rollersset1
  • Forming Station 16 nos
  • Forming Rollers material Cr12
  • Forming Rollers hard treatment HRC 58-60
  • Shaft of roller Diameter 40mm
  • Shaft material 40Cr,heat treatment, refine grinded
  • Machine frame: steel welding
  • Main sidewall thickness 25mm
  • Machine driven by universal joints via gearbox
  • Roll forming motor 5.5kw with frequency inverter controller
  • Gearbox RV worm gearbox
4.Hydraulic cutting with hole punchingset1
  • Hydraulic pump stand 1 set
  • Hydraulic Components taiwanese
  • Hydraulic System discharging protection with wind cooler
  • Edge cutting 2 sets both ends
  • Middle joint hole punching 23sets/152.4mm
  • Fire testing hole 2 sets both ends
  • Mould standard SKD-11 Steel Japanese
  • Mould frame&plate S45C
  • Mould pin SKH-9 steel Japanese
  • All mould treatment By slow-feeding Nc wire cutting
5.Profile Dischargerset1
  • Driven machinical Auto Head
  • Operation Full automatic along with forming machine
6.Electric Control systemset1
  • Frequency converter Silin ,Taiwanese
  • PLC Fatek ,Taiwanese
  • Touch screen weinview Taiwanese
  • Profile length cutting forming machine stops then cut
  • Operational controller: touch screen knob switch emg

Brake down and so on

Power supplier 380V 50Hz 3phase

ITEMDescriptionQuantityFunctionCapacityWorking flowWeight(KG)Diamension(MM)
1Roll forming Machine(12 steps)2 setsOne set if for inner rail, Another set is for outer rail.6m/minDecoiler-forming-hole punching&cutting-run out table40005400*820*950mm
2Roll forming Machine(16 steps)1 setFor making middle rail.6m/minDecoiler-forming-hole punching&cutting-run out table40006200*820*950mm
Punching & Cutting Moulds3 setsInstalled on those three roll forming machinesFor punching hole and cutting rail of roll forming machine
3Automatic Assembly Machine1 setFor assembling the beads on the slot, then install the slot on the middle rail20pcs/min6002100*1100*1500
440T Power Press machine for making Bead slot(including the Mould)1To make the bead slot, which will punch the bead slot with mouldMaterial feeder- punching(mould)-control box

Ball Bearing Drawer Slide Rail Roll Forming Machine Photos


Quality 27mm Wide Ball Bearing Drawer Slide Rail Roll Forming Machine for sale
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