Tungsten Steel Metal Forming Dies One Row Cavity Progressive Parts Long Lifetime

Tungsten steel long lifetime progressive die for hard steel productions standard insert

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Terminal Blocks - Headers, Plugs and Sockets,PCB Terminal Blocks,
Special Type Terminal Blocks, all those toolings could make as progressive die.The tool room was designed and developed to support the needs of our team by providing the best in class tooling to our discerning client base. At the heart of this venture is a CNC machining cell that was engineered using lean principles. The team that developed the cell focused on the elimination of waste. In addition to the CNC cell, the tool room is supported by several Wire EDMs, and waterjet cutting that can create development blanks as well as speed up the tool machining process.

Pierce & Cut Die Stamping is a very cost-effective way to quickly stamp flat, “rectangular” shaped parts such as shims, spacers, and plates. A benefit of Pierce & Cut Die Stamping is that raw material is better utilized reducing the total amount of scrap material produced over other stamping methods.

Parts are produced when the feed system pushes (strip or coil stock) of raw material into the Pierce & Cut Die; at each stroke or cycle a finished flat part will be cut off the end of the strip. This type of die requires that the raw material width is cut to the size needed for the part. The feed rate of the material is determined by the length of the part. Longer parts need more time per stroke to get the strip in position for the next stroke. Thickness also influences that feed rate. Thicker parts need the press to run a bit slower than thinner parts. Pierce & Cut Dies punch out holes and notches on the first stroke, and then the second and final stroke is the cut-off, where the completed part is cut from the strip. Once cut from the strip finished parts will be exit the die and will fall onto a chute or slider where they flow into the collection bin. The scrap is typically punched through the die and is collected under the press, or next to the press using chutes or slides.

Q: What’s your manufacture capability?
---- We use Sodick/Charmilles to frabricate die inserts,dimension we can do is +/-0.002mm.

Q: Can you make all the dimensions are according to our design/samples?
---- We can guarantee that all the dimensions are made according to your drawing/sample.Please notice that dimension tolerence we can do is +/-0.003mm.

Q: Did the stamping die suit for my press machine?
--- The stamping die is made according to your press machine’s specification.Before start making die parts,we will send the design for your approval.

Q: What’s your advantage compare with other supplier’s on the market?
---- We are stamping factory,have a team contains die design,making,maintance and stamping production.We know how important the good mold for stamping production.

---- All our engineers are with more than 10 years working experience.They are more professional on precision stamping field.

---- All the die parts we made are by Slow-speed wire EDM,can gurantee the dimension.Many of them make it by middle-speed wire EDM/fast-speed wire EDM

Stamping die details:

2006,Established in Xiamen, METS is a professional hardware company specialized in mould design, mould manufacturing of contact and machine shell, automotive, electronics, LED lampshade, lead frame and lamination core(stator and rotor) etc. As well as precision metal stampings production.Our engineer, design, construct and validate highly precise metal stamping dies and tooling system solutions. Our team of experts partners with leaders across industries to provide tooling solutions that use high-strength materials, demand tight tolerances and require short lead times

METS has been focusing on the R&D of high speed precise progressive die as well as stamping production since its establishment.
 

Process technology capability:

A. Hight precision. The precision can reach 1-4μm,Ra 2μm.

B: Zero loss of material use.

C: The min. space between connectors is 0.2mm
D: The pressing speed can reach 800SPM
E: The rate of hole diameter and thickness is 0.85:1

F: Standard component use famous brand
G: The stamping material thickness is 0.05-2.0mm

H:Rational construction , easy accessibility. Good for maintenance

We stamp metal parts ranging from small precision parts, such as electronic equipment and musical instruments, to large precision components, including processing equipment and architectural components that are decorative and functional. All-New Stamping has the capability to work in quantities from prototype runs to full production runs.

Our stock thickness for our ferrous and non-ferrous metals ranges from 0.01mm to 2mm and the stock width ranges from 10mm to 1000mm with pre-plated and finishing options. We also work with a complete range of materials to offer customers a large choice in specifications, including:

Steel
Aluminum
Stainless Steel
Plastics
Copper
Brass
Specialty Metals

102,No.42,Xibin Road,Xinglin,Jimei district,Xiamen,361022,China