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Customized 1200A Flexible Busbar with 0.1mm Copper Foil for Substation Engineering

Categories Automotive Wire Cable
Place of Origin: Guangdong, China
Brand Name: Linke
Certification: RoHS, TUV, CE, ISO
MOQ: 1000m
Price: Quote to specification
Packaging Details: According to requirement
Delivery Time: 7-15 days
Payment Terms: Advance 30% deposit and ship after receiving 70% final payment
Supply Ability: 100000000
Model NO.: LK-B03
AMP: 1200A
Color: Customized
Customized: Customized
Plug Type: IEC 62196-2 (Type 2), SAE J1772 Type 1
Name: Copper Bus Bar
Copper Foil: 0.1mm
Life: 5 Years
Transport Package: Roll
Specification: 50*50*45CM
Trademark: LINKE
Origin: China
HS Code: 94054090
Package Size: 50.00cm * 50.00cm * 45.00cm
Package Gross Weight: 80.000kg
After-sales Service: 1year
Warranty: 1year
Customization: Available
Shipping Cost: about shipping cost and estimated delivery time.
 : Initial Payment Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
Core: Multiple
conductor material: copper/Tinned Copper
Conductor Type: Twisted wire
Exterior material: customize:PVC、PE、LSFOH、silicone rubber
insulating materials: customize:PVC、PE 、XLPE、EPR、SIR
specifications: 0.1-450mm²
rated voltage: 300-600V
rated temperature: -60± 200℃
colour: customize
type: insulated
package: By roll
Lead Time: 7-15days
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Customized 1200A Flexible Busbar with 0.1mm Copper Foil for Substation Engineering

Customized Copper Bus Bar for Substation Engineering
High Quality Copper Bus Bar for Substation Engineering showing flexible laminated construction
Product Overview

Our flexible copper bus bars are engineered for substation applications, featuring laminated copper foil construction that maximizes current carrying capacity and flexibility.

Key Specifications
  • Conductor: Flexible bare annealed copper wire
  • Insulation: Copper with optional PVC dipping coating
  • Color Options: Black, Orange, Red, Yellow, Blue jacket
  • Insulation Types: Single & double insulated options
  • Size Standards: SQ MM (European) and AWG (North American) - fully customizable
  • Temperature Range: Customizable to application requirements
Construction Features

Flexible busbars are manufactured through brazing copper foil parts together, ensuring 99.9% copper content for excellent conductivity with minimal impurities. The laminated design provides increased current carrying surface area.

Copper Foil Thickness: 0.05mm to 0.3mm thick. Contact surfaces can be tinned or silvered according to user requirements.

Material StandardGB: T2 Copper (Min. 99.9%)
DIN: E-Cu58 (2.0065)
EN: Cu-ETP (CW004A)
ISO: Cu-ETP
UNS: C11000
JIS: C1100
BS: C101
Other materials customizable
Resistance0.00001Ω
Conductivity57%
Copper Foil Single Layer Thickness0.1/0.2/0.3/0.5/1.0mm (dependent on bus bar structure - we advise suitable thickness)
Insulation MaterialPVC Dipping Coating - excellent performance, suitable for special shaped bus bars, maintains integrity after multiple bends
Insulation PerformancePE and PVC options available - PVC dipping outperforms PE heat shrink tubes
Flame Retardant/Fire ResistanceUL94-V-0 standard or customized to your requirements
Leakage TestingPVC Dipping Sleeves: 3500VDC/30s (1.5mm thickness) - leakage 0.025 MA
5000VAC/30-60s (1.8-2.0mm thickness) - leakage 0.065 MA
Custom solutions available for specific working voltages
Surface PlatingNickel, tin, or silver plating available
Plating Thickness: 3um to 12um standard or customized
Salt Spray TestingNeutral environment: Nickel withstands 240 hours, silver and tin provide lower resistance
Bending Testing15 radian angle bend tested 10,000 times without breakage or fracture
Temperature Rise TestingTesting available based on busbar cross-sectional area - test reports provided before delivery upon request
Operating Temperature-45 to +150°C
Copper Foil Tensile Strength≥500N
Production Timeline
  • Quote Time: 1-3 working days after receiving your inquiry
  • Sample/Trial Order Delivery: 5-15 working days (depending on bus bar structure and manufacturing process)
Quality & Environmental Standards
  • Quality Management: IATF 16949 (Auto Industry Standard)
  • Eco-friendly Certificates: ROHS, REACH compliant
Copper bus bar application in substation engineering Flexible copper bus bar close-up detail Copper bus bar manufacturing process Bus bar quality inspection Copper bus bar technical specifications
Certifications

UL Certifications: UL1007, UL1185, UL1672, UL10070, UL10483, UL1015, UL1569, UL10012, UL10269 (Single conductor, thermoplastic insulation)

Additional UL Standards: UL2095, UL2129, UL2468, UL2586, UL2725, UL20233, UL20280, UL20963, UL2103, UL2463, UL2517, UL2587, UL2835, UL20276, UL20549, UL21198, 2104, UL2464, UL2576, UL2661, UL2919, UL20279, UL20886, UL21664

Quality Systems: ISO9001, ISO13485, TS16949

CNR Certifications: Appliance Wiring Material, Extruded PVC Insulated Single (rated 105ºC, 1000V, Class I, Group A,B,or AB, FT1/FT2), Extruded PVC Non-integral Jacketed Cable (rated 105°C, 1000V), Extruded TPU Non-integral Jacketed Cable (rated 80°C, 300V)

Copper bus bar certification documentation
Frequently Asked Questions
Are you a manufacturer or trading company?

We are a professional manufacturer with full control over production from beginning to end. We welcome factory visits and provide pickup service in Shenzhen.

How can I get a sample to test your quality?

Samples are provided free of charge. New clients are responsible for courier costs.

What's your Minimum Order Quantity?

Normally 100 meters. Due to cable weight, we recommend ordering suitable quantities to optimize freight costs. Sea transportation is the most cost-effective option.

Can I get a discount?

Discounts are available based on order quantity. We can also arrange freight arrangements. Please contact us for specific pricing.

Does your company accept OEM production?

Yes, we offer OEM services including company name printing and customized quality cards to promote your brand.

For More Information

Please feel free to contact us for technical specifications, pricing, or custom requirements.

Quality Customized 1200A Flexible Busbar with 0.1mm Copper Foil for Substation Engineering for sale
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