Six Phase Relay Protection Tester for Substation Protection Relay
Calibration
This six phase relay protection tester is a high-precision
microcomputer secondary injection test device specially developed
for power system relay protection commissioning and maintenance. It
can output 6 channels of independent voltage and 6 channels of
independent current simultaneously, widely applied in testing
distance protection, overcurrent protection, transformer
differential protection, busbar protection, auto-switching devices
and all types of protection relays in power plants, substations and
power research institutes. Equipped with professional test
software, it supports automatic testing, fault simulation and data
report output, realizing comprehensive verification of protection
equipment performance.
Product Alias
Six Phase Microcomputer Relay Protection Tester | 6 Phase
Secondary Injection Relay Test Set | Six Channel Relay Protection
Test Equipment | Six Phase Protection Relay Calibrator | Six Phase
Protection Relay Calibrator | Multi-phase Relay Protection Tester
Features
- Intuitive operation interface with high-performance embedded
industrial control computer
- Software self-calibration function for enhanced accuracy and
stability
- High-fidelity linear power amplifier ensuring precision across
current ranges
- Direct USB interface communication with PC - no adapter cables
required
- DSP FPGA main control board with 16-bit DAC output
- Generates 2000 high-density sine waves per week for superior
waveform quality
Product Parameters
| Parallel Output | Three-phase parallel output (effective value): 0-90A |
| Maximum Output Power Per Phase | 400 VA |
| Frequency Range | 0~1000Hz, accuracy 0.01Hz |
| Switch Input Terminal | 8 pairs |
| Harmonic Number | Harmonic number capability |
| Phase Range | 0~360°, accuracy 0.1° |
| DC Current Output | 0 ~ ±10A/phase, accuracy: 0.2% ± 5mA |
| Dimensions | 320mm × 250mm × 165mm |
| Time Range | 1ms - 9999s |
| Measurement Accuracy | 1ms |
| Weight | 12.5kg |
Application Scenarios
Frequently Asked Questions from Customers on Variable Frequency
Series Resonance AC Withstand Voltage Test Device
Question 1: The device triggers an alarm and the open-circuit
indicator light illuminates during startup.
Customer: After powering on the device, the output immediately
triggers a "ding" alarm, and the current open-circuit indicator
light on the panel also lights up; what is causing this?
Manufacturer: There are generally several possible causes for an
alarm; we recommend troubleshooting them in the following order:
First, check whether the power amplifier button is pressed and
whether the indicator light is lit; if the power amplifier is not
enabled, the output will trigger an alarm; second, check whether
the current output circuit is open-circuited or whether the load
exceeds the actual output range, and ensure that the test clamps
are securely connected and properly crimped; third, check whether
there is a short circuit between the phase-to-phase or
phase-to-neutral points of the voltage output; you may first
disconnect all wiring connected to the voltage output and then
attempt the operation again. Additionally, please check whether the
on-site power supply voltage is excessively high—when it exceeds
260V, the device will also trigger an alarm upon startup. If the
alarm persists after these troubleshooting steps, please take a
photo of the panel status and send it to us, and we will arrange
for a technical specialist to provide remote assistance for
diagnosis.
Question 2: The output value does not match the sampling display
shown by the protection device.
Customer: The test instrument displays an output current of 5A, but
the sampled value shown on the protection device does not match;
there is still a significant deviation. Is this due to the test
instrument's low accuracy?
Manufacturer: The issue may not necessarily stem from accuracy; we
recommend first checking three key points: First, confirm that the
frequency setting for each output channel is 50 Hz; if the
frequency is incorrectly set, the sampled values will exhibit
abrupt jumps; second, verify whether the current, voltage phase
sequence, polarity, and wiring configuration on the protection
device side are correct, and whether the CT and PT transformation
ratio parameters in the device match those at the field site;
third, disconnect all connections to the test instrument and use a
standard meter to check whether the output amplitude of the
suspicious port is within normal limits. If the measurement by the
standard meter is normal, the problem is most likely located on the
protection device side or in the secondary circuit; if the
measurement by the standard meter also shows deviation, it
indicates that the equipment requires calibration. Our product
features a software-based self-calibration function, eliminating
the need to open the chassis or adjust the potentiometer; you may
contact our after-sales support to obtain the calibration
procedure, or send the equipment back to the manufacturer for free
calibration.
Question 3: The chassis generates static electricity, causing
interference with test data.
Customer: During on-site testing, I feel a slight static shock from
the test instrument's chassis; sometimes, the test data is also
affected by interference and fluctuates. How should this be
addressed?
Manufacturer: This issue is typically caused by inadequate
grounding. Please verify whether the ground wire of the power
supply system is reliably grounded, and check whether the ground
terminal of the test instrument is connected to a dedicated test
grounding network. Reliable grounding not only eliminates static
electricity and reduces the impact of electromagnetic interference
on test results but also serves as a critical safety measure; in
environments with strong electromagnetic interference or stringent
safety requirements, it is imperative to ensure that the three-core
ground terminal of the power cable is reliably grounded before
initiating the test. Additionally, the test cables and sampling
cables should be positioned as far away as possible from strong
interference sources such as frequency converters and large motors,
to prevent induced interference from entering the circuit.
Question 4: The software interface parameters are misconfigured;
how can I restore them to their factory defaults?
Customer: Previously, a colleague messed up the software interface;
now the parameters are incorrect, some data cannot be entered, and
the factory default values cannot be found. Is there any quick way
to restore them?
Manufacturers: Yes, some do. If errors occur in the interface data
or if normal input is not possible during operation, you can follow
these steps: Shut down the system, then enter the Windows operating
system; locate the "para" folder within the relay protection
software directory and delete it; restart the system and run the
test program again. All parameters on the interface will then
automatically revert to their factory default values, allowing for
a quick resolution of software configuration anomalies without
affecting the hardware. A reminder: Before proceeding with these
operations, it is recommended to use a USB flash drive to back up
the required test records and setting parameters; ensure that the
USB flash drive is clean and virus-free, and do not use the USB
flash drive to install any other software on this system.
Question 5: Incorrect wiring of input signals and inaccurate time
measurement
Customer: When performing motion time tests, sometimes the measured
time is inaccurate, or even the input signal shows no response; how
should the input signal be connected in such cases?
Manufacturer: The input signals of this device are compatible with
both open contact and potential (0–250 V DC) inputs. When using
open contacts, ensure that the contact capacity is sufficient and
that there is no severe vibration; when using the potential input,
ensure that the polarity and voltage level are correctly connected.
If time measurement is inaccurate, first verify whether the
selected input signal mode (open contact/potential) in the software
matches the actual wiring configuration, and whether the action
threshold settings are correct; then, check whether the test leads
are securely connected and whether the shielding layer is properly
grounded. Finally, it is strongly emphasized: it is strictly
prohibited to connect external AC or DC power supplies to the
voltage or current output terminals of the tester; otherwise, the
internal power amplifier module may be directly burned out,
resulting in irreversible hardware damage. For field wiring, two
personnel must cross-verify all connections before powering on the
device.
Question 6: Shipping Method
Customer: If we place an order, how do you typically ship the
goods? Will there be any issues with transporting bulky items such
as reactors?
Manufacturer: We default to using dedicated logistics lines or
brand-specific express shipping services; small-sized main units
and accessories may also be shipped via standard courier services.
Large items, such as reactors and excitation transformers, are
packed using wooden crates or wooden frames for reinforcement to
prevent bumps and moisture exposure during transit; a packing list
is included with each package to facilitate item-by-item counting
for you. Logistics costs are typically determined by both parties
in accordance with the contract terms; after shipment, we will send
you both the tracking number and the carrier's contact phone number
for easy tracking.If your project site is remote or if delivery to
the site is required with a specified logistics company, please
inform us in advance when placing your order; we can then
coordinate and arrange accordingly.
Question 7: Delivery Lead Time
Customer: Our project is under tight deadlines; how long will it
take for the order to be shipped after we place it? Can we request
expedited shipping?
Manufacturer: Standard specifications – stock available; typically
delivered upon receipt of the order. Orders can be shipped within
[X] working days; for non-standard products requiring customized
voltage levels, capacities, or reactor combination configurations,
the production cycle typically ranges from [X] to [Y] days.The
delivery time will be approximately 7-15 working days; the specific
timeline shall be subject to the sales confirmation provided upon
order placement. If your project has a tight schedule, please
inform us of the latest expected delivery date before placing your
order; we will first verify the production schedule and inventory
status, and where possible, will coordinate expedited production
and prioritize shipment. However, it is recommended to allocate
sufficient transit time for logistics to avoid delaying on-site
testing.
Question 8: After-sales Service and Warranty
Customer: What is the warranty period for this equipment? If any
issues arise during on-site use, how will your after-sales service
respond?
Manufacturer: We provide a two-year free warranty on the entire
unit and lifelong technical support services. During the warranty
period, if issues arise due to defects in the equipment itself, we
will provide free repair or replacement of components; when
problems occur on-site, we commit to responding within 24 hours;
most wiring and parameter configuration issues can be resolved
through remote guidance via video or telephone; for cases where an
on-site visit is necessary, we will arrange for our technicians to
arrive at the location to resolve the issue. After the warranty
period expires, we still offer repair services, with spare parts
supplied at cost price for the long term, and software updates
provided free of charge for life. Upon delivery of the equipment,
we also offer free operational training (video operation guides)to
ensure that your testing personnel can operate the equipment
independently and proficiently; should you have any further
questions, please feel free to contact our dedicated after-sales
hotline directly.
Question 9: Shipping methods for each region (Sea freight)
Customer: Our projects are distributed across several states, and
our procurement volumes are substantial; are the shipping methods
consistent across all states? How is the delivery time calculated?
Manufacturer: The specifications are identical; however, it should
be specifically noted that this equipment set is large in size and
heavy in weight—components such as the reactor and excitation
transformer are all classified as heavy components. Therefore,
regardless of which state or region the shipment is destined for,
we will uniformly utilize sea freight transportation. The packaging
employs export-grade wooden crates with reinforced structures,
along with moisture-proof and rust-proof treatments; the design of
these wooden crates is optimized for long-distance sea transport
and multiple lifting and transshipment operations. Upon arrival at
the destination, simply unpack the goods and conduct an inspection
before putting them into use. Regarding delivery time, the sea
freight transit period depends on the port of destination: near-sea
routes are generally faster, whereas ocean routes may take longer;
the exact number of days will be confirmed based on the shipping
schedule specified in the bill of lading. We have a dedicated
freight forwarding agency to handle booking of shipping space,
customs declaration, insurance, and other related procedures; once
the vessel departs, we will send you documents such as the bill of
lading and the packing list, enabling you to arrange for the
receipt of goods at the port of destination and their inland
transshipment in advanceCustomer: Our projects are distributed
across several states, and our procurement volumes are substantial;
are the shipping methods consistent across all states? How is the
delivery time calculated?
Shipping Scenario
Attachment Directory
Attachment Directory |
| Description | Quantity |
| Main Unit | 1 |
| Portable Carrying Bag | 1 |
| Test Clips | 10 |
| 6-phase voltage test leads | 6 |
| 6-phase current test leads | 6 |
| signal test leads | 4 |
| USB communication cable | 1 |
| power supply fuse | 5 |
| power cable | 1 |
| ground wire | 1 |
Attachment Image