In the fast - evolving electronics industry, where miniaturization
and high - performance are the norms, ensuring the reliability of
electronic devices is of utmost importance. Our state - of - the -
art 10kN Vibration Shaker System has been specifically engineered
to meet the rigorous demands of electronics vibration testing,
providing manufacturers with a powerful and precise tool to enhance
product quality.
1. The Significance of Vibration Testing in Electronics
Electronic devices are exposed to various vibrations during their
lifecycle. From the vibrations experienced during transportation in
trucks or airplanes to the internal vibrations generated by cooling
fans or motors within the device, these mechanical stresses can
pose a significant threat to the functionality and durability of
electronics. Vibration testing helps in identifying potential
weaknesses in the design, such as loose components, cracked solder
joints, or resonance issues. By subjecting electronic products to
realistic vibration scenarios, manufacturers can proactively
address these issues, reducing the risk of in - field failures,
warranty claims, and customer dissatisfaction.
2. Key Features of Our 10kN Vibration Shaker System
Precise Vibration Generation
Our vibration shaker system is equipped with advanced technology
that enables it to generate highly accurate vibration profiles. It
can produce vibrations over a wide frequency range, typically from
5 Hz to 3000 Hz. This broad frequency span allows for the
replication of the diverse vibration frequencies that electronic
devices may encounter. Whether it's the low - frequency vibrations
from a vehicle's engine or the high - frequency vibrations from a
nearby industrial machine, the system can simulate these conditions
precisely. The amplitude of vibrations is precisely controllable,
with a maximum acceleration of up to 100 g and a maximum
displacement of ±50 mm. This precision ensures that electronic
components are tested under conditions that closely resemble their
actual operating environment.
High - Force Output
With a 10kN force output, our shaker system is capable of applying
substantial forces to electronic devices during testing. This is
particularly important when testing larger or more complex
electronic assemblies that require higher forces to accurately
simulate real - world vibration scenarios. The high - force output
ensures that even the most robust electronic components can be
effectively tested for their vibration resistance.
Customizable Test Profiles
We understand that different electronic products may require unique
testing conditions. Our vibration shaker system allows for the
creation of highly customizable test profiles. Engineers can set
the specific frequency, amplitude, and test duration according to
the requirements of the electronic device being tested. For
example, a delicate smartphone camera module may require a
different vibration profile compared to a rugged industrial control
panel. The system can be programmed to meet the exact needs of each
test, providing a tailored testing solution for a wide range of
electronic products.
High - Quality Test Platform
The test platform of the vibration shaker system is designed to
securely hold electronic devices during testing. It features a
flat, stable surface with multiple attachment points to accommodate
devices of various shapes and sizes. The platform is made of a
vibration - dampening material, which minimizes external
interference and provides a clean test environment for accurate
results. Additionally, the platform is designed to withstand the
high forces generated during testing, ensuring stable operation
even at extreme vibration levels.
User - Friendly Control System
Despite its advanced capabilities, the 10kN vibration shaker system
features a user - friendly control system. The system is PC -
based, equipped with intuitive software. Operators can easily input
test parameters, start and stop the test, and monitor the progress
in real - time. The software provides clear visual displays of key
data such as vibration frequency, amplitude, and test time
remaining. It also has extensive data - logging and analysis
capabilities, enabling the collection and in - depth evaluation of
test data for comprehensive product performance assessment.
3. Specifications
Rated Sine/ Random/ Shock Force | 1,100 kgf/1,100 kgf/2.200 kgf | Armature Mass | 11kg |
Frequency Range | 5-3.000 Hz | Inserts Size (Standard) | M8 |
Max./Continuous Displacement p-p | 51 mm/ 51 mm | Load Attachment Points (Standard) | 17 |
Max. Velocity | 2.0 m/s | Natural Frequency-Thrust Axis | <3Hz |
Max.Sine/ Random Acceleration | 100/60g | Mac Vertical Load Support | 300 kg |
Armature Diameter | 235 mm | Stray field @ 152 mm above table | ≤1mT (10 gauss) |
Fundamental Resonance frequency | 2,500 Hz (nom.) ± 5% | Dimension LxWxH | 940 mmx715 mmx780 mm |
Allowable Armature Overturning Moment | 300 Nm | Weight (Uncrated) | 1.000 kg |
4. Applications in Electronics Vibration Testing
Consumer Electronics
In the consumer electronics segment, our vibration shaker system is
widely used for testing smartphones, tablets, laptops, and
wearables. By subjecting these devices to vibrations, manufacturers
can ensure that their internal components, such as batteries,
circuit boards, and display panels, remain secure and functional.
This helps in reducing the number of devices returned due to
vibration - related issues, improving customer satisfaction, and
enhancing brand reputation.
Automotive Electronics
Automotive electronics, including infotainment systems, engine
control units, and safety sensors, are tested using our 10kN
vibration shaker system. The harsh vibration environment within a
vehicle makes it crucial to ensure the reliability of these
components. The system can simulate the vibrations experienced
during different driving conditions, allowing manufacturers to
identify and address potential design flaws before the products are
installed in vehicles.
Industrial Electronics
Industrial electronics, such as control panels, power supplies, and
communication devices used in factories and industrial settings,
are also tested with our vibration shaker system. These devices
need to be highly reliable in the face of continuous vibrations
from machinery and equipment. The system helps in evaluating the
performance of industrial electronics under realistic vibration
conditions, ensuring their long - term operation and reducing the
risk of production downtime.
5. Conclusion
Investing in our 10kN Vibration Shaker System for electronics
vibration testing is a strategic decision for any electronics
manufacturer. With its precise vibration generation, high - force
output, customizable test profiles, high - quality test platform,
and user - friendly operation, it offers a comprehensive solution
for ensuring the reliability of electronic products. By using this
equipment, manufacturers can improve product quality, reduce
warranty costs, and gain a competitive edge in the market. Contact
us today to learn more about how our vibration shaker system can be
customized to meet your specific electronics testing requirements.